CALIBRATION PROCEDURE FOR THE TRUE CAL UNIT



CALIBRATION PROCEDURE

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General Description

Methods of Operations

Transducer methods of calibration
Slip Gauge methods of Calibration
Calibration procedure for the True Cal Unit

 

  1. CALIBRATE 60° SETTING MASTER


    The certified Setting Master must be to the tolerance specified and 60° angle to be central to the pins. (See fig. 1)


    Angle Setting Master Ref. No
    Actual Measured Angle  


  2. SET THE TRUE CAL USING 60° SETTING
    MASTER

    To align Angle blocks A & B, clamp the Setting master using clamp screw with matched set of slip gauges. Release the blocks A & B and press against slip gauges to align with the calibrated master & clamp setting master in this position. See fig. 2


    The setting master will ensure that the Angle Blocks will align to the central axis of the True Cal.


    All 4 matched Slip blocks must be tested for contact.


    When set correctly, Angle blocks A & B will align to the setting master within ± 00° 00' 05".


    Straightness of the Angle Blocks to be within 0.002mm/25mm length at any position on the faces.


    Straightness of the Angle Blocks to be within 0.002mm/25mm length at any position on the faces.

True Cal Ref. No.
Parameter Side A Side B SliderAnvil
Straightness     N /A
Squareness      
A & B Angle  

Angle of sides A and B calibrated to 60°± 00° 00' 40" (See fig. 5)

Systematic error of ±0.0028mm can be calculated over 25mm range. Over 12.5mm range the systematic error will be ±0.0014mm.

 











010 22/04/07 INFOR. ISSUE M.S.S
ISSUE No. ISSUE. DATE MOCIFICATIONS APP.BY
INSTRUCTION SHEET REF 25002 1 0FF 1

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